EDGECAM now Supports one of the Fastest 5-Axis Machining Tools

Software features Barrel Cutter Support, Performance Improvements and New Gun Drilling Cycle

2019년 4월 23일 화요일
The introduction of a specific 5-axis ‘Tilt’ control strategy, combined with a ‘Barrel Cutter,’ is said to be the most significant enhancement in the latest release of EDGECAM, from Hexagon Manufacturing Intelligence’s Production Software division.

Brand Manager John Buehler says barrel cutters are recognised as one of the fastest tools when 5-axis machining, and are now fully supported in the EDGECAM Toolstore.

As well as the new ‘side tilt by contact point’ capability, the Advanced 5-axis cycle also offers further gouge checking in the Swarf command, along with extra “ink” control in all strategies.

A number of new and enhanced features in EDGECAM 2020.0 provide increased productivity for both milling and turning users. And the recently introduced EDGECAM Inspect module includes 13 upgrades.

First…mindful of the need to generate quick toolpaths to reduce production costs, EDGECAM 2020.0 offers a significant performance boost when either roughing or profiling a solid model. “Essentially, the machining engine will only compute data constrained within the boundary, ignoring the rest of the model. This significantly decreases the cache size, while generating faster toolpaths.”

Formerly introduced in the Hole cycle in the 2018 R1 release, the ‘Deep Hole” strategy has been enhanced, justifying the creation of its own individual cycle. The original modifiers have been improved, and further control tabs have been added to the cycle, giving greater control over the toolpath.

The Turning environment offers a new machining cycle – Thread Profiling. “Reacting to a high frequency of enhancement requests from customers in this area, EDGECAM 2020.0 allows users to effortlessly machine complex form threads such as VAM and Acme,” says John Buehler. “The cycle provides both roughing and finishing strategies, allowing users to specify their own thread forms.”

The ever-popular Waveform Machining Strategy has been enhanced with ‘Chip Prevention’ control. Under certain conditions, a toolpath can generate a thin island of material (chip), which, as it gets thinner can cause machining stresses, and potentially break the tool.

“We’ve found that to compensate for this risk, users tend to sacrifice productivity by reducing feeds and speeds. So we’ve introduced the ‘Chip Prevention’ option which alters the toolpath pattern, by machining across the island of material, removing the possibility of machining stresses, allowing users to maintain optimum feeds and speeds.” 
 
Supporting the growing number of machine tools possessing an ‘Auxiliary Z’ (Quill), EDGECAM 2020.0 introduces a Code Wizard enhancement, letting users add a secondary working spindle. This supports multi-task machine, along with any combination of Table/Head Milling machines. Coupled with that, a new ‘Quill Command (Move menu), offer greater control when commanding the second working axis.

When using the Finish Grooving cycle, users can now control the ‘Break Edge’ angle. In previous EDGECAM releases, the break angle was set at 45-degrees.

In the Finish Turning cycle a ‘stand off’ value can now be defined when using ‘Up Cut’ control.

An XY Offset can be set when deploying the Hole Cycle’s ‘Helical’ strategy, allowing users to control both surface finish and tool wear. “It also leads to reduced CAD preparation time, while guaranteeing that the cycle is associative to the solid model.”

Two new tool types – Dovetail, and Double Angle – have been added to the Toolstore. This does away with the need to create custom graphics for them, saving time and programming costs. And the tools work automatically with the Slot Cycle.

Moving on to EDGECAM Inspect, Brand Manager for Research and Development Andy Mears says developers have responded to numerous customer requests by expanding the ability of Inspect components in both the Turning and Mill-Turn environments.

The overall interface has been upgraded to adopt the work-flow ribbon toolbar, improving interactivity. The ‘Probing Options’ menu has been split into two separate dialogs, meaning users can concentrate on Output and Inspect preferences individually.
Hexagon Manufacturing Intelligence 소개

Hexagon Manufacturing Intelligence는 제조생산기업들이 오늘의 혁신적인 기술과 미래의 생활을 바꾸는 제품을 개발할 수 있도록 지원하는 회사입니다. 우수한 측정 및 제조 솔루션 전문회사로서 당사의 데이터 측정, 분석, 실행에 대한 전문적인 측정 데이터 수집, 분석 및 적극적 활용으로 고객들은 제품 생산 속도를 향상시키고, 제품 품질을 개선하며, 생산성을 가속화할 수 있음을 확신할 수 있습니다

5개 대륙에 위치해 있는 현지 서비스 센터, 생산 설비와 대리점을 통해 당사는 제조 분야에 스마트한 변화를 도입하여 품질을 통해 생산성을 향상시키는 세상을 만들고 있습니다.

Hexagon Manufacturing Intelligence는 지역 및 다양한 기업의 산업분야에 걸쳐 품질과 생산성을 주도하는 세계 최고의 정보 기술 기업 Hexagon(Nasdaq Stockholm: HEXA B; hexagon.com)의 계열사입니다.

Hexagon의 솔루션은 센서, 소프트웨어, 특정 분야의 지식, 고객의 워크플로우를 이용 가능한 정보를 제공하고, 업무 프로세스를 자동화하고, 생산성을 개선하는 지능형 정보 생태계로 통합합니다. 이러한 솔루션은 광범위한 생명 산업에서 사용됩니다.

Hexagon (Nasdaq Stockholm: HEXA B)은 50 개국에 20,000명 이상의 직원들이 있으며, 순 매출액은 3.8bn EUR입니다. 더 자세히 알아보기 hexagon.com )

생산 소프트웨어

다양한 CNC시뮬레이션 소프트웨어 및 공장 자동화 솔루션, 여러가지 생산방식에 특화된  CAD CAM응용프로그램 패키지를 제공하는 Hexagon Manufacturing Intelligence의 생산 소프트웨어 솔루션은 제조업체가 한번에 제대로 파트를 생산할 수 있도록 도움을 줍니다. 

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